In the photovoltaic (PV) industry, "0BB" (Busbar-less) technology is sparking a revolution. BB stands for “Busbar,” which refers to the main grid lines on PV cells, with the preceding number indicating the quantity of busbars. Over the past decade, PV technology experts have diligently increased the number of busbars from 2 to 20. However, this trend is now undergoing a significant reversal, with industry leaders heavily investing in the research and development of 0BB technology.
Evolution of Busbar Technology
PV cells convert sunlight into electricity through the photovoltaic effect, and this current needs to be collected and transmitted via grid lines made of silver. These grid lines include main and fine grid lines. The current travels from fine grid lines to the main grid lines and is then transmitted to the solder strips. Increasing the number of busbars brought several benefits, such as reducing the use of silver paste, lowering costs, and decreasing power loss. Consequently, multi-busbar (MBB) and super multi-busbar (SMBB) technologies have become mainstream.
However, as research progressed, companies began exploring the possibility of completely removing the busbars. The 0BB technology aims to simplify the current transmission path by eliminating the main busbars, allowing fine grid lines to connect directly to the solder strips through welding points. This concept has gradually gained traction and attracted widespread attention in the PV industry.
Rise and Advantages of 0BB Technology
Compared to existing SMBB technology, 0BB technology offers several key advantages:
Power Enhancement
0BB technology removes the busbars, reducing the shading area on the cell surface and increasing power generation. Additionally, the dense distribution of welding points on the cell shortens the current transmission path within the fine grid lines, further reducing power loss. For instance, incorporating 0BB technology with ABC high conversion efficiency advantages can increase the overall power of products by 5W.
Cost Reduction
Traditional grid lines made of silver paste account for the highest proportion of non-silicon costs in PV cells. With rising silver prices, reducing the use of silver paste is crucial for cost reduction. 0BB technology eliminates the busbars, potentially reducing silver paste consumption by 20%-40%, significantly lowering PV cell costs. Research indicates that applying 0BB technology can reduce the cost of silver paste to 1-6 cents/W for various technologies.
Higher Quality
The smaller and more numerous welding points in 0BB technology result in a more uniform stress distribution, reducing the rate of cell fractures, grid line breaks, and micro-cracks, thereby improving production yield. Furthermore, the uniform stress distribution allows for the use of thinner silicon wafers, with the thinnest possible being 100μm.
Industry Giants' Adoption
In recent years, leading PV companies such as Trina Solar, Tongwei Co., JinkoSolar, Chint New Energy, Canadian Solar, Risen Energy, and Aiko Solar have ramped up their research efforts in 0BB technology, placing high hopes on its potential. For instance, JinkoSolar has completed preliminary tests of 0BB technology, demonstrating significant power and cost improvements. Risen Energy and Huasheng New Energy have also released 0BB heterojunction modules, showcasing the practical application potential of 0BB technology.
Ongoing Challenges and Innovations
Despite its promising future, 0BB technology faces several challenges, including ensuring welding consistency and testing efficiency. Particularly, the reliability issues arising from welding silver and copper, which have different chemical and physical properties, pose a challenge. These materials tend to separate under external force or thermal expansion, affecting the PV cell's performance.
Some companies have proposed solutions to these challenges. For example, by innovating with “silver-free metal coating technology,” using copper to make fine grid lines and welding points, they have addressed the reliability issue. This technology significantly improves welding strength and enhances cell stability.
Conclusion
0BB technology brings significant cost reductions and efficiency improvements, making it a focal point in the next wave of technological competition. Despite facing challenges, continuous innovation and improvements in 0BB technology will play an increasingly vital role in the PV industry. Moving forward, 0BB technology will continue to drive the development of the PV sector, laying the foundation for more efficient and economical solar energy utilization.